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Diamond Wire Saw for Granite Quarry

At present, the diamond wire has already used more and more for quarries. It has more advantage than traditional quarry operation. It is high efficiency and high output and lower waste of quarry resource. It can be used for great area cutting .The block is regular, without internal injury, It is low-noisy, no-dust and safe operation.

 

Diameter
(mm)

Fitting

Beads/Meter

Sawing speed
(㎡/h)

Lifetime  (㎡/m)

Liner speed (m/s)

Φ11.5
 

Rubber / Plastic

40

4-6

15-25

25-30

Rubber / Plastic

40

2-5

8-15

22-26

Rubber / Plastic

40

1-2.5

4-9

18-23

Φ11
 

Rubber / Plastic

40

5-7

15-20

25-30

Rubber / Plastic

40

3-5

8-13

22-26

Rubber / Plastic

40

1-2.5

4-8

18-23

Φ10.5
 

Rubber / Plastic

40

5-7

15-20

25-30

Rubber / Plastic

40

3-5

8-13

22-26

Rubber / Plastic

40

2-3

4-8

18-23

 

Different Granite type we can make different bone hardness (HRB 95-105)
Different Granite type we can make different length of segmented part of the beads.
We have developed a special rubber and special vulcanization process. It increased resistance to abrasion which comes from the harshest working conditions.

Diamond Wire Saw for Granite Profiling

 

Diamond Wire Saw for Granite Profiling

The advantage of the diamond wire for profiling is stable cutting, high performance, smooth cutting face, and accurate of processing ect.

 

Diameter
(mm)

Fitting

Beads/M

Material type

Sawing speed
(mm/min)

Lifetime
(㎡/m)

Liner speed
(m/s)

Φ10.5
Φ8.8

Φ8.5
Φ8.2

Plastic

37

 Class  1-2
  Class  3- 4
Class  5

10-15
5-10
3-6

9-13
7-11
5-8

26-30
24-28
20-24

 

Note: The sawing speed is calculated by sawing depth (mm) per minute

 

1. The rotation of the wire should be regularly checked
2. The beads wear profile should be regularly inspected
3. The connections should be changed whenever excessively high wear of the adjacent beads is noted and whenever it is necessary to apply pretorsion to the cable
4. The cable tension is set to 250-300kg(4-5mmdiameter cable)
5. Adiust the liner speed of the wire to the material being sawn:
     Granite class 1—2: 25—30m/s
     Granite class 3—4: 22—26m/s
     Granite class  5: 20—24m/s
     Marble: 30—35m/s
     Abrasive stone: 30—35m/s
6. During the sharpening of a new wire ,the liner speed must be reduced by 2-3m/s
7. Water spraying between 15-25L/min

Diamond Wire Saw for Granite squaring and cutting

 

Diamond Wire Saw for Granite squaring and cutting


1.The wire allows significantly greater sawing heights than large discs.
2.Thinner cutting width, and more precise .
3.By virtue of its reliability, adjust the cutting techniques according to different stone material.
4.Noise nuisance generated by diamond wire saw is significantly less than produced by other sawing techniques.
 

Diameter
(mm)
Fitting Beads/M Material type Sawing speed
(m2/h)
Lifetime
(m2/m)
Liner speed
(m/s)
Φ11 Plastic 37 Class 1-2
Class 3-4
Class 5
1.5-2.5
1-1.5
0.6-1.0
12-20
8-13
4-8
26-30
24-28
20-24
Φ10.5
Φ10

 

 

 

 

 

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Address: Binjiang Industrial Zone Nan¡®an Quanzhou Fujian China  P.C.: 362000
Tel: +86-595-22892387   Fax: +86-595-22892397

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